
Vacuum Forming
Our UK-based vacuum forming service provides high-quality, thermoformed plastic parts, utilising tailored tooling and precise processes. Whether you need prototypes, short production runs, or repeatable batch manufacture, Apex Manufacturing offers cost-effective forming with rapid lead times.
Shaped by heat. Delivered with precision.
Versatile forming for low-to-mid volumes
Vacuum forming is ideal for producing lightweight, durable components at scale without the complexity of injection moulding. We form a wide range of thermoplastics from HIPS and ABS to PETG and HDPE into trays, guards, housings, enclosures, and more. Our approach is designed to suit prototyping, short runs, and low-to-mid volume repeat production.
In-house and Outsourced tooling and finishing
We support both aluminium and foam tooling, designed to your specification and formed in our UK facility. Post-forming, our team can trim, machine, drill, or assemble your parts to reduce steps and consolidate your supply chain. Need branding or added function? We also offer cut-outs, bonding, and CNC finishing.
A responsive UK manufacturing partner
Located in Milton Keynes, we offer reliable turnaround times and hands-on communication. Our experienced team works with you to identify the right material and forming approach for your project, ensuring consistency and performance from the first part to the last. You stay in control while we deliver with confidence.

Fast
We turn around tooling and formed parts without long overseas delays.
Tailored
From trays to housings, we form to your geometry and finish specification.
Scale
Start with a prototype and scale with us, without switching suppliers.